Learning The Major Types Of Condition Monitoring Techniques

There's no denying that the future indeed holds so much for new-age condition monitoring equipment. These days more and more sensors are being packed into such monitoring equipment so that they can become much more developed. Nowadays, most industrial devices out there truly offer a great deal of processing, sensing, and communication abilities.

Thus, to help you know more about condition monitoring equipment , we are sharing some of the most popular condition monitoring techniques that you should definitely learn about.

List Of Popular Condition Monitoring Techniques

For Oil Analysis

In this technique, the process involves testing & collecting different types of equipment lubricants, machine oils, and other types of fluid samples. Such an analysis will help in providing the tester with insight regarding the overall condition of the machine as well as oil.

Over time as machines tend to wear out, contaminants from the machine parts tend to flow into the machine or equipment oils. When such oils are carefully analyzed and the contaminants are revealed, the data can be used to predict any incoming failures of the machine at a future date.

Some of the sub-techniques used for oil analysis are:

Microbial analysis
Ferrography
Viscosity Test
Ultraviolet spectroscopy
Sediment test
Dielectric strength test
Content of iron being tested

For Vibration Analysis

It should be remembered that certain sets of equipment along with their parts can respond differently to vibrations in various ways. These vibrations can be then interpreted by noise monitoring equipment, to know or learn about any defects within the machines. Defects can arise due to multiple reasons such as imbalances, misalignments, or even any flaws with the original design.

Extended wear & tear on these machine bearings, parts, shafts, and rotors are what causes these types of machine vibrations - which can then be analyzed & recorded for gaining insight into the overall condition of the machine. It should be perceived that not all parts of the machine will wear at the same rate, which means vibrations will turn out to be different for different parts. As a result, machine failures can be predicted beforehand.

Some of the sub-techniques used for vibration analysis are:

Ultrasonic analysis
Time waveform analysisShock pulse analysis
Spectrum analysis

For Motor Circuit Analysis

MCA or Motor Circuit Analysis is a set of computerized tests carried out on an electric motor so that the overall condition, as well as the possible failure sources for the machine, can be interpreted. Any type of electrical degradation or imbalance of insulation causes failure in machines - which tends to be the focus for such an analysis.

Some of the sub-techniques used for MCA are:

Insulation
Current signature
Rotor
Air gap
Power quality
Stator

Finally, we hope you enjoyed our guide and in case you want to hire condition monitoring equipment, contact us today.